Mushroom Wood Shredder
Steady Power, Premium Chips: The Balanced Choice for Mushroom Cultivation
ใFeed Sizeใโโ๏ผ 280-560 mm
ใCapacityใโโ๏ผ 6-20t/h
ใApplicationใโโ๏ผWidely applicable to the production of mushroom materials, agaric materials, strain materials, machine-made charcoal, biomass pellets, etc.
ใPowerใโโ๏ผ Available in โโDiesel Engine & Electric Motor optionsโโ.
Technique Principle
The Mushroom Wood Chipper operates on a precision โโrotary shear-cutting mechanismโโ powered by a directly coupled motor for maximum torque transfer. Key to its efficiency is the โโengineered rotor systemโโ, dynamically balanced with weighted hammer plates rotating at high speed. Logs are fed radially onto the cutting disc, where strategically positioned blades slice material against fixed counter-edges. โโVibration controlโโ is critical: alignment of motor/rotor axes, meticulous hammer mass distribution (ยฑ5g tolerance), and isolation mounts ensure stable operation. This creates uniformly fragmented wood chips ideal for mycelium colonization, optimizing substrate preparation for mushroom cultivation. Output size depends on adjustable screen apertures.
Types of Machine For Sale
Key Features
Engineered rotor assembly with dynamically balanced hammer plates ensures smooth, near-vibration-free operation. Meticulous hammer mass distribution (ยฑ5g tolerance) and high-precision motor-rotor alignment prevent harmful vibrations, reducing stress on components and improving machine longevity while ensuring operator comfort.
โโUtilizes powerful motor direct-coupled to the cutting rotor for maximum torque transfer and energy efficiency. High-RPM rotation generates immense kinetic cutting force, enabling fast processing of hard mushroom logs into consistently sized chips, maximizing throughput and productivity for substrate preparation.
Designed for simple maintenance: symmetrical hammer wear allows for easy grouped replacement without downtime; accessible wear parts and intuitive assembly simplify service. Robust construction minimizes downtime and lowers operating costs, maximizing equipment uptime and reliability in demanding production environments.
Key Features
โโPrecision-Balanced Rotor System
Engineered rotor assembly with dynamically balanced hammer plates ensures smooth, near-vibration-free operation. Meticulous hammer mass distribution (ยฑ5g tolerance) and high-precision motor-rotor alignment prevent harmful vibrations, reducing stress on components and improving machine longevity while ensuring operator comfort.
High-Efficiency Direct-Drive Cutting
Utilizes powerful motor direct-coupled to the cutting rotor for maximum torque transfer and energy efficiency. High-RPM rotation generates immense kinetic cutting force, enabling fast processing of hard mushroom logs into consistently sized chips, maximizing throughput and productivity for substrate preparation.
Optimized Serviceability & Durability
Designed for simple maintenance: symmetrical hammer wear allows for easy grouped replacement without downtime; accessible wear parts and intuitive assembly simplify service. Robust construction minimizes downtime and lowers operating costs, maximizing equipment uptime and reliability in demanding production environments.
Processable Wood Varietiesโ
Output Display
Application Scenarios
Working Principle
- Feeding:โโ Logs or large pieces of mushroom cultivation wood are manually or mechanically fed โโradiallyโโ (into the side) onto the rotating cutting disc inside the feed chute/hopper.
- โโInitial Capture & Positioning:โโ As the disc spins at high speed, strategically placed blades or flails (hammers) on the rotor initially capture and center the wood against the cutting surface.
- โโShear Cutting:โโ The high-speed rotor forces the wood against fixed counter blades (anvils) or guides located around the edge of the cutting chamber. The combined action of the moving rotor blades/hammers and these stationary edges creates a powerful โโshearing actionโโ, slicing the wood into chunks.
- โโImpact Fragmentation:โโ Smaller chunks or pieces contacting the spinning hammers are further shattered and fragmented into smaller pieces through high-kinetic-energy impact blows.
- โโParticle Size Control:โโ The fragmented wood pieces are propelled towards the inner perimeter of the cutting chamber. They pass through a perforated โโscreen/sieveโโ (often interchangeable) surrounding the rotor. The size of the holes in this screen determines the maximum allowable size of the final wood chip output.
- โโOutput & Collection:โโ Chips small enough to pass through the screen are ejected by the rotor’s centrifugal force and airflow out of the discharge chute. They are collected directly into bags, bins, or conveyed to the next stage of mushroom substrate preparation (e.g., mixing, bagging, sterilization).
- โโOversize Recirculation:โโ Wood fragments too large to pass through the screen are retained inside the cutting chamber. The spinning rotor continuously recirculates these pieces, subjecting them to repeated cutting and impact blows until they are sufficiently reduced in size to pass through the screen. This ensures uniform chip sizing.
Product Structure
| Structure | Functional Advantage |
| โโHigh-Precision Direct Driveโโ (Motor rigidly coupled to rotor shaft) | Eliminates power transmission losses & minimizes vibration sources; Ensures maximum torque delivery for consistent high-RPM cutting |
| โโDynamically Balanced Rotor Assemblyโโ (Heavy-duty steel disc with replaceable hammer plates) | Creates smooth rotation & near-vibration-free operation; Distributes kinetic energy evenly for efficient, low-stress cutting |
| โโRadial Feed Hopper/Chuteโโ | Allows controlled, gravity-assisted wood feeding directly into the cutting zone; Optimizes safety and material flow efficiency |
| โโHardened Cutting Chamberโโ | Houses impact/shear cutting action; Reinforced lining withstands abrasion, minimizing wear and extending lifespan |
| โโAdjustable Screen/Sieveโโ (Perforated metal casing surrounding rotor) | Controls final chip size uniformity (interchangeable meshes); Recirculates oversized chips until desired particle size is achieved |
| โโSymmetrical Hammer Setsโโ | Allows grouped rotation/replacement (1:2 ratio); Balances rotor, reduces downtime, and simplifies maintenance |
| โโDual-Access Service Doorsโโ | Enables quick inspection, hammer replacement, screen changes, and cleaning without disassembly |
| โโHeavy-Duty Isolation Mountsโโ | Decouples machine vibration from the frame/floor; Protects foundations and reduces operational noise |
| โโCentrifugal Discharge Chuteโโ | Leverages rotor airflow to eject finished chips rapidly; Enables continuous collection into bags/conveyors |
| โโRobust Welded Steel Frameโโ | Provides structural rigidity to maintain rotor alignment; Absorbs operational stresses, ensuring long-term durability |
Core Advantages
โโLarge-Scale Rotational Assemblyโ
A massive circular metal component welded centrally to a sturdy cylindrical shaft. This assembly, mounted on supports, forms the heavy-duty rotational mass crucial for shearing wood. Its significant size and exposed mounting suggest focus on durability.
โโStabilized Base & Mounting Frame
The large circular component dominates but is clearly mounted firmly on a substantial support stand. This dedicated, sturdy base provides critical stability, isolating the machine’s intense rotational forces and vibrations.
โโIntegrated Power Transmission Systemโ
A large, prominent black motor securely mounted directly onto the machine’s rigid green frame near the processing chamber. This direct positioning minimizes drive losses and ensures efficient torque transfer to the cutting rotor.
Optimized Material Intake Structure
An inclined hopper integrated with the sturdy frame. The inclination facilitates smooth, gravity-assisted feeding into the processing zone, while robust welded joints and fasteners ensure structural integrity under heavy material flow.
Technical Specifications
| Model | Feed Opening Size(mm) | Output Capacity(t/h) | Motor Power(kW) | Spindle Speed(r/min) | Machine Weight(kg) | Blade Count | Overall Dimensions(mm) |
| โโGY-420โโ | 170ร150 | 0.5-1.2 | 7.5 | 2800 | 130 | 4 | 1200ร550ร750 |
| โโโโGY-500โโ | 200ร170 | 1.5 | 11 | 2800 | 210 | 4 | 1500ร640ร820 |
| โโโโGY-600โโ | 220ร180 | 2 | 18.5 | 2700 | 320 | 4 | 1500ร700ร900 |
| โโโโGY-700โโ | 230ร190 | 2.5 | 22 | 2100 | 450 | 4 | 1850ร830ร1050 |
| โโโโGY-800โโ | 230ร200 | 3-4 | 37 | 2000 | 600 | 6 | 1950ร900ร1100 |
| โโโโGY-1000โโ | 280ร280 | 5-8 | 90 | 1000 | 800 | 8 | 2000ร1870ร1500 |
| โโโโGY-1200โโ | 360ร360 | 8-10 | 110 | 1000 | 1600 | 8 | 2500ร1200ร1300 |
| โโโโGY-1500โโ | 460ร460 | 12-15 | 132 | 1000 | 2200 | 8 | 2800ร1350ร1600 |
| โโโโGY-1800โโ | 560ร560 | 15-20 | 160 | 900 | 3000 | 12 | 2900ร1450ร1700 |
Shipment Display
Case Study
Manufacturing Details
Why Choose Guoyu Machinery
- Precision-Engineered Stability:
Guoyu chippers feature โโdynamically balanced rotors (ยฑ5g tolerance)โโ and โโmotor-rotor direct couplingโโ, minimizing vibration. This precision reduces structural stress, extends machine lifespan by 30%, and ensures smooth operation even at 2800 RPM โ critical for high-volume substrate processing with consistent chip quality.
- Unmatched Operational Efficiency:โ
Engineered for โโhigh-yield output (up to 20 t/h)โโ and โโminimal downtimeโโ, our symmetrical hammer system allows 1:2 blade replacement without rotor disassembly. Combined with wear-resistant steel chambers and dual-access doors, maintenance time is reduced by 50%, maximizing production uptime.
- Application-Optimized Engineering:โ
From โโradial gravity-fed hoppersโโ ensuring safe feeding to โโinterchangeable screensโโ (3-30mm chip calibration), every component is purpose-built for mushroom cultivation. The heavy-duty welded frame withstands 24/7 operation, while isolation mounts protect your facility โ delivering farm-to-substrate reliability.
Manufacturing
GUOYU integrates advanced casting and forging processes to produce mission-critical shredder components.โโ Our foundry utilizes โโsand casting (up to 6-ton parts)โโ and precision investment casting for complex geometries.
Service
At GUOYU, our end-to-end partnership model transforms how you experience industrial machinery. We begin long before installationโcollaborating to engineer solutions that precisely align with your operational targets and site constraints.
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